before a system may be considered safe to work on. In industry, securing a circuit, device, or system in this condition is commonly
known as placing it in a Zero Energy State. The focus of this lesson is, of course, electrical safety. However, many of these principles
apply to non-electrical systems as well.
Securing something in a Zero Energy State means ridding it of any sort of potential or stored energy, including but not limited to:
- Dangerous voltage
- Spring pressure
- Hydraulic (liquid) pressure
- Pneumatic (air) pressure
- Suspended weight
- Chemical energy (flammable or otherwise reactive substances)
- Nuclear energy (radioactive or fissile substances)
Voltage by its very nature is a manifestation of potential
energy. In the first chapter I even used elevated liquid as an
analogy
for the potential energy of voltage, having the capacity
(potential) to produce current (flow), but not necessarily
realizing that
potential until a suitable path for flow has been
established, and resistance to flow is overcome. A pair of wires
with high voltage
between them do not look or sound dangerous
even though they harbor enough potential energy between them to
push deadly
amounts of current through your body. Even though
that voltage isn't presently doing anything, it has the
potential to, and that
potential must be neutralized before it
is safe to physically contact those wires.
All properly designed circuits have "disconnect" switch
mechanisms for securing voltage from a circuit. Sometimes these
"disconnects" serve a dual purpose of automatically opening
under excessive current conditions, in which case we call them
"circuit breakers." Other times, the disconnecting switches are
strictly manually-operated devices with no automatic function.
In either case, they are there for your protection and must be
used properly. Please note that the disconnect device should
be
separate from the regular switch used to turn the device on and
off. It is a safety switch, to be used only for securing the
system in a Zero Energy State:
With the disconnect switch in the "open" position as shown
(no continuity), the circuit is broken and no current will
exist.
There will be zero voltage across the load, and the full
voltage of the source will be dropped across the open contacts
of the
disconnect switch. Note how there is no need for a
disconnect switch in the lower conductor of the circuit. Because
that side
of the circuit is firmly connected to the earth
(ground), it is electrically common with the earth and is best
left that way.
For maximum safety of personnel working on the
load of this circuit, a temporary ground connection could be
established
on the top side of the load, to ensure that no
voltage could ever be dropped across the load:
With the temporary ground connection in place, both sides of
the load wiring are connected to ground, securing a
Zero Energy
State at the load.
Since a ground connection made on both sides of the load is
electrically equivalent to short-circuiting across the
load with
a wire, that is another way of accomplishing the same goal of
maximum safety:
Either way, both sides of the load will be electrically
common to the earth, allowing for no voltage (potential energy)
between either side of the load and the ground people stand on.
This technique of temporarily grounding conductors
in a
de-energized power system is very common in maintenance work
performed on high voltage power distribution systems.
A further benefit of this precaution is protection against
the possibility of the disconnect switch being closed
(turned
"on" so that circuit continuity is established) while people are
still contacting the load. The temporary
wire connected across
the load would create a short-circuit when the disconnect switch
was closed, immediately
tripping any overcurrent protection
devices (circuit breakers or fuses) in the circuit, which would
shut the power
off again. Damage may very well be sustained by
the disconnect switch if this were to happen, but the workers at
the load are kept safe.
It would be good to mention at this point that overcurrent
devices are not intended to provide protection against electric
shock.
Rather, they exist solely to protect conductors from
overheating due to excessive currents. The temporary shorting
wires
just described would indeed cause any overcurrent devices
in the circuit to "trip" if the disconnect switch were to be
closed,
but realize that electric shock protection is not the
intended function of those devices. Their primary function would
merely
be leveraged for the purpose of worker protection with
the shorting wire in place.
Since it is obviously important to be able to secure any
disconnecting devices in the open (off) position and make sure
they
stay that way while work is being done on the circuit,
there is need for a structured safety system to be put into
place.
Such a system is commonly used in industry and it is
called Lock-out/Tag-out.
A lock-out/tag-out procedure works like this: all individuals
working on a secured circuit have their own personal padlock or
combination lock which they set on the control lever of a
disconnect device prior to working on the system. Additionally,
they must fill out and sign a tag which they hang from their
lock describing the nature and duration of the work they intend
to perform on the system. If there are multiple sources of
energy to be "locked out" (multiple disconnects, both electrical
and
mechanical energy sources to be secured, etc.), the worker
must use as many of his or her locks as necessary to
secure
power from the system before work begins. This way, the system
is maintained in a Zero Energy State until every
last lock is
removed from all the disconnect and shutoff devices, and that
means every last worker gives consent by removing
their own
personal locks. If the decision is made to re-energize the
system and one person's lock(s) still remain in place after
everyone present removes theirs, the tag(s) will show who that
person is and what it is they're doing.
Even with a good lock-out/tag-out safety program in place,
there is still need for diligence and common-sense precaution.
This is especially true in industrial settings where a multitude
of people may be working on a device or system at once.
Some of
those people might not know about proper lock-out/tag-out
procedure, or might know about it but are too
complacent to
follow it. Don't assume that everyone has followed the safety
rules!
After an electrical system has been locked out and tagged
with your own personal lock, you must then double-check
to see
if the voltage really has been secured in a zero state. One way
to check is to see if the machine
(or whatever it is that's
being worked on) will start up if the Start switch or
button is actuated. If it starts, then you know
you haven't
successfully secured the electrical power from it.
Additionally, you should always check for the presence
of dangerous voltage with a measuring device before actually
touching any conductors in the circuit. To be safest, you should
follow this procedure of checking, using, and then
checking your
meter:
- Check to see that your meter indicates properly on a known source of voltage.
- Use your meter to test the locked-out circuit for any dangerous voltage.
- Check your meter once more on a known source of voltage to see that it still indicates as it should.
While this may seem excessive or even paranoid, it is a
proven technique for preventing electrical shock.
We once had a
meter fail to indicate voltage when it should have while
checking a circuit to see if it was "dead."
Had I not used other
means to check for the presence of voltage, I might not be alive
today to write this.
There's always the chance that your voltage
meter will be defective just when you need it to check for a
dangerous condition. Following these steps will help ensure that
you're never misled into a deadly situation by a broken meter.
Finally, the electrical worker will arrive at a point in the
safety check procedure where it is deemed safe to actually
touch
the conductor(s). Bear in mind that after all of the
precautionary steps have taken, it is still possible
(although
very unlikely) that a dangerous voltage may be present. One
final precautionary measure to take
at this point is to make
momentary contact with the conductor(s) with the back of the
hand before grasping
it or a metal tool in contact with it.
Why? If, for some reason there is still voltage present between
that conductor
and earth ground, finger motion from the shock
reaction (clenching into a fist) will break contact with
the conductor.
Please note that this is absolutely the last
step that any electrical worker should ever take before
beginning work
on a power system, and should never be
used as an alternative method of checking for dangerous voltage.
If you ever have reason to doubt the trustworthiness of your
meter, use another meter to obtain a "second opinion."
- REVIEW:
- Zero Energy State: When a circuit, device, or
system has been secured so that no potential energy
exists to harm someone working on it. - Disconnect switch devices must be present in a properly
designed electrical system to allow for
convenient readiness of a Zero Energy State. - Temporary grounding or shorting wires may be connected
to a load being serviced for extra protection
to personnel working on that load. - Lock-out/Tag-out works like this: when working on
a system in a Zero Energy State, the worker
places a personal padlock or combination lock on every energy disconnect device relevant to his
or her task on that system. Also, a tag is hung on every one of those locks describing the nature
and duration of the work to be done, and who is doing it. - Always verify that a circuit has been secured in a Zero
Energy State with test equipment after
"locking it out." Be sure to test your meter before and after checking the circuit to verify that it is
working properly. - When the time comes to actually make contact with the
conductor(s) of a supposedly dead
power system, do so first with the back of one hand, so that if a shock should occur,
the muscle reaction will pull the fingers away from the conductor.






































